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4.10 Market outlook
Contents - Previous - Next
The cosmetics and pharmaceutical industries
have no complete substitute for beeswax.
At least small quantities will always be
needed to maintain quality and specific characteristics.
Beekeepers using frame hive technology are
their own best clients and use most of what
they produce. Industrial needs are largely
provided by imports from countries with traditional
beekeeping techniques. In many other applications,
beeswax is replaced with synthetic waxes
and compromises in quality are accepted by
the manufacturers because of the reduced
cost and greater availability of synthetic
waxes. Industrial use of beeswax might increase
if availability would increase and become
more reliable or if prices could drop significantly.
The balance between cheap substitutes, the
large needs of beekeepers themselves and
quality considerations for uses of beeswax
has kept prices stable but relatively low
for many years, despite scarcity in supplies.
Beeswax prices for imports into the USA went
above US$4/kg in the early 1980's, but are
now fluctuating between US$2.10 and 3.00/kg
wholesale for light-coloured wax, occasionally
reaching US$6 - 7/kg. Darker wax is 10 -
20% cheaper. Like honey prices, prices for
beeswax may vary considerably from place
to place.
Markets and prices for products made from
beeswax vary widely from country to country.
Generally, the best margin between raw material
value and end product price may be obtained
in cosmetic preparations and jewellery. Most
other applications, including pharmaceuticals,
except dermatological and traditional medicinal
products, are part of a very different industry
which requires much larger investments and
higher technologies. In these industries
beeswax forms only a minuscule part both
of the manufacturing process and of the final
product.
The refining of beeswax for export is not
common at the moment. Most industrial users
prefer to buy crudely rendered and filtered
wax directly from local sources because their
own processing guarantees better quality
control. A reliable processor should be able
to establish a good enough reputation to
also export refined products. Most companies
prefer to buy in larger quantities (5-15
tons).
4.11 Recipes
The recipes described below are taken from
various sources. They were chosen to highlight
principle ingredients and demonstrate basic
methods. They are not the only ways of making
the product, nor necessarily the best or
most economic. Many variations and substitutions
are possible. Specific institutions and trade
publications may be contacted for more detailed
information. This is particularly true for
more recent advances, because of the high
degree of specialization and enormous volume
of new information. Such details go beyond
the possibilities of this publication. Instead,
it is hoped that a large variety of ideas
can be provided to people with special problems
which may help them to develop new products
adapted to their cultural, economical and
technological environment.
Presentation of a recipe does not guarantee
that it will fulfil the desired effect, nor
that it will be without side-effects. Anybody
using the following recipes should be advised
that some of the chemicals are toxic, caustic
or damaging to the environment, particularly
if discarded improperly. Information should
be obtained about the legal requirements
concerning use of certain ingredients, precautions
to be taken, labelling of finished products
and permission to use selected ingredients
for the manufactured product.
4.11.1 Bleached wax
Bleached beeswax is preferred for many cosmetic
preparations and candles because it permits
better colour control of the final product.
However, it is lacking in most of the aromatic
components.
A non-chemical method for bleaching beeswax
is the use of sunlight. The wax is flaked,
i.e. cut into small pieces, and exposed to
the sun on large trays. It should not be
allowed to melt and must be protected from
contamination with dirt, dust and other debris.
Particularly in tropical climates extra ventilation
will be required to avoid melting. Wax left
in solar wax extractors will also slowly
bleach and slowly turn white.
Berthold (1993) describes a method of bleaching
which goes back to the ancient Greeks. The
beeswax is flaked and bleached in the sun,
then boiled in clean, clear sea water. The
scum layer floating on top is skimmed off
and the heating repeated. The cooled wax
is flaked again and bleached once more in
the sun. A final melting in soft fresh water
may be necessary to rinse out the salt residues.
Most commercial operations today use chemicals
for bleaching wax or special absorbent filters.
Among the many possible chemicals are oxalic
acid, hydrogen peroxide, orthophosphoric
acid, citric acid, sodium dichromat, sodium
permanganate, potassium permanganate, ammonium
persulfate, benzoyl peroxide and others.
After mixing bone charcoal and Fuller's earth
or diatomaceous earths into liquid wax and
agitating for several hours, impurities are
adsorbed and then removed with a filter press.
Berthold (1993) described two practical methods
of chemical bleaching. The first one uses
oxalic acid, a highly poisonous substance
which needs to be handled and stored with
care. Glasses and rubber or plastic gloves
should always be worn. Water should be kept
nearby for washing the skin or face in case
of accidents. Spills need to be cleaned up
immediately and the acid should be stored
in well labelled containers beyond the reach
of children. Chemicals should not be spilled
or discarded into open water (drainage ditches,
creeks, ponds and lakes). If there is no
other way of discarding them, chemicals should
be poured into a hole in the ground, far
away from wells, and then covered with soil.
Stainless steel, fire proof glass or enamel
containers need to be used for heating the
wax. Containers should only be partially
filled so that the mixture will not boil
over, particularly if processing takes place
over an open flame.
The wax has to be heated above its melting
point for at least 10 minutes and stirred
in water, to which approximately one tablespoon
of oxalic acid has been added per 4 litres
of water. Four litres of the above acid/water
mix can be used to bleach up to 10 kg of
wax in one batch, but the exact proportions
should be determined for the local wax and
water conditions. Slightly higher concentrations
of citric acid are required and the heating
will have to be extended. Since citric acid,
however, is much less toxic and dangerous,
it should be preferred over oxalic acid.
To control the progress of bleaching, a small
quantity of the wax is ladled or spooned
into cold water. If not sufficiently bleached,
heating should continue and/or a very small
quantity of acid be added. If sufficiently
bleached, the wax should be cooled, re-melted
in a larger quantity of clean water and moulded
into blocks for sale.
In the second method of bleaching described
by Berthold (1993), small quantities of 30-50%
reagent grade hydrogen peroxide (this is
very caustic) is added to the melted wax
and water mixture. The temperature is maintained
at 65-70 0C and stirring will expedite the bleaching
process. Progress can be checked as in the
oxalic acid method. If only low concentration
hydrogen peroxide is available, larger quantities
will have to be used and the stirring and
heating will have to be maintained for longer
- up to 30 or even 45 minutes (the concentration
of hydrogen peroxide cannot be increased
by evaporation). Again, the bleached wax
should be re-melted once in clean water to
remove all reagents. The exact proportions
of hydrogen peroxide, water and the quantity
of wax processed, need to be determined by
experimentation. As with all recipes, a small
batch should be tried first, before processing
larger quantities.
Oxalic acid is also used for bleaching wood
and is often available in wood stores and
hardware stores. Other compounds sold for
wood bleaching are unsuitable and cannot
be used instead. Pharmacies (drug stores)
might stock both oxalic acid and hydrogen
peroxide, but these are likely to be of very
low concentration. Beauty salons may also
stock hydrogen peroxide and chemical supply
houses should have both chemicals. If beeswax
has to be processed at all, solar bleaching
is still the least expensive, least dangerous
and least toxic procedure.
4.11.2 Candle makin2
The basic elements of a candle are the solid
wax as fuel for the flame and a wick, which
serves to bring the molten wax to the flame.
Oil lamps work on the same principle, but
they need a container to hold the liquid
fuel.
The best material for the wick is a fibre
which burns with very little ash at low temperatures.
Pure cotton thread is the best. Several thin
cotton threads should be braided or plaited
together until the desired thickness is reached.
Twisting of the threads is not recommended,
since they might unwind during burning and
then create an irregular flame consuming
much more fuel. Commercially produced candle
wick can often be purchased in speciality
shops.
The wick needs to be in the centre of the
candle for even burning. The diameter of
the wick in proportion to candle diameter
is important to maximize the light obtained
from the quantity of wax and to prevent wax
dripping down the side of the candle. Thicker
candles need thicker wicks, but thick candles
with a relatively thin wick burn longer and
give less light, since the flame is shaded
by the remaining edges of the candle. The
precise ratio depends on the purpose of the
candle and should be determined by experiment.
Beeswax for candles needs to be extremely
clean and free of all impurities (propolis
or pollen) otherwise the candle will sputter
while burning, give irregular light and possibly
be splattering hot beeswax. Beeswax purchased
from most beekeepers must usually be reprocessed
at least once more in clean water.
There are various pigments available from
specialty suppliers for colouring wax and
some natural dyes will also work. Regular
paint pigments are often insoluble in fat
or burn incompletely and so should not be
used. Normal food colouring does not work
very well as it will leave residues, might
clog the wick or produce stains. If only
applied as a thin outer layer it may be acceptable
but special fat soluble pigments give much
better results.
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Figure 4.7 : A display of homemade candles
from West Africa (from left to right):
stained candle moulded in PVC pipe, coloured
wax with trimmed tip, candle still inside
of bamboo mould, 2 candles rolled from wax
foundation sheets, decorated
candle from plastic cup mould, candle from
bamboo mould (bottom).
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Candles can be made by various processes
(see Figure 4.7). The most suitable techniques
for home use or small scale manufacturing
involve using candle moulds or wax sheets
to roll candles. In all cases, extreme care
needs to be taken since beeswax is highly
flammable and because of its high heat capacity,
can cause severe burns when dropped onto
bare skin. Wax for candle making should always
be heated in a water bath (see VlProblemsV!
below). Stainless steel or glass containers
are recommended, but tin cans may be used
for small quantities.
Rolled candles
Plain or patterned wax sheets are rolled
around a central, wax impregnated wick. The
wick has to be soaked in hot wax for a while
and cooled in a very straight shape by suspending
it with a weight attached at the bottom.
The size, height, thickness and length of
the wax sheet determines the shape and size
of the candle. Frequently, the patterned
foundation sheets for beekeeping are used
(see Figure 4.7). No special moulds or complicated
procedures are involved: it is a very clean
and simple process which is easy to carry
out.
The sheets are very easy to make. A smooth,
wetted, wooden board dipped a few times into
molten wax will make two sheets at a time
(one on each side of the board). If only
small quantities of wax are available, the
liquid material can be poured into a flat
mould made with a rectangular frame laid
on a smooth surface (a wooden board, aluminum
sheet or thick glass). The mould or board
should be treated with soapy water or diluted
honey to prevent the wax sticking to it.
It will also be easier to remove the wax
if the mould is flexible. A warm mould will
facilitate spreading of small quantities
of wax to provide a thin sheet. The mould
surface can be sculpted to give the candle
surface a special decorative effect like,
for example, with beekeeping foundation sheets.
Moulded candles
The most common process for making candles
uses moulds to give the wax its final shape.
All kinds of patterns can be used; moulded
candles do not have to be round. They can
be square, triangular, oval, egg shaped,
conical, all kinds of other geometric shapes
or simply an irregular, carved design. In
principle, the mould has to withstand the
temperature of the molten wax (up to 1000C), should not expand or shrink too much
with changing temperature and should be easy
to remove from the hardened candle.
For round stick candles, the choice of a
mould depends on the size of the desired
candle and the materials available. Pre-manufactured
metal moulds are available from some specialized
suppliers, but any round tube of the right
internal diameter can be used: galvanized
steel, aluminum, polyvinyl chloride (PVC),
some types of rubber and bamboo. To facilitate
removal of the candle, the PVC or bamboo
could be carefully slit on one side. Held
together with wire or string during the pouring,
it can be opened a little to remove the candle.
A small seam of wax might be left on the
candle, but this can be carefully scraped
off.
The longer the mould, the more difficult
it will be to remove the candle. For solid,
one-piece moulds and candles of 2 to 3 cm
in diameter, a length of 12 to 15 cm is most
practical. If a freezer or refrigerator is
available, the moulds and candles may be
cooled for a few hours. Cold wax will shrink
away from the mould and can be pushed out
easily.
The moulds need to be prepared so that the
wax will not stick to their surface. Diluted
honey or soap can be used as a coating. Silicones
are also suitable but Vaseline (petroleum
jelly) is not since it will be melted by
the wax and will mix into the outer layer.
Any coating that is used will have to be
wiped off the finished candle with a damp
cloth without wetting the wick.
To secure the wick in the centre of the mould,
one end is tied to a small stick using a
slip khot. The wick is threaded through the
mould without touching the coated walls and
the stick is placed into two notches cut
in the rim of the mould to hold the wick
in the centre of the tube. The loose end
of the wick is tied tightly to another stick
fitting into the notches on the opposite
end of the mould. Ensure that the wick is
in the centre of the tube.
One end of the mould is covered with a leaf,
foil, clay or stick and placed into sandy
ground. The mould should be warmed as much
as possible in a stove, near a fire or inside
a solar wax melter. Its temperature should
be as close to that of the molten wax as
possible. A few minutes after all the wax
has melted in the water bath, it can be poured
slowly into the hot moulds. The hotter the
wax, the better is the final result, but
it should not be boiling. Wax in the pouring
container should not be allowed to cool down
too much. Once poured, the mould may be covered
so that no dirt enters. Moulds and candles
should cool down as slowly as possible, e.g.
in a warm room without draughts and direct
sunlight.
After about two hours, thin candles (2-3
cm diameter) should have cooled down enough
to remove them from the mould. The sticks
are removed from both ends, making sure not
to pull the wick from the centre of the candle.
The mould is opened, refrigerated or the
candle pushed out immediately. Any mould
coating is carefully wiped off. The wick
is cut to a length of 1 cm on the burning
end and trimmed and cleaned at the other
end. The candle should be stored in a cool,
dark place and be wrapped in some clean paper
or plastic bag to keep it from getting dusty
and dirty. Newspaper should not be used because
the print might transfer onto the candle.
Problems
If the mould cools down too fast or was not
hot enough during pouring, the centre of
the open end of the candle might sink. It
may be refilled with liquid wax immediately
after the first pouring has started to solidify
and showed first symtoms. The same conditions
may also lead to cracked candles. If either
occurs, preventive measures include pouring
the wax even hotter (but still without boiling
it), prewarming the moulds bettered pouring
the wax during the warmest time of the day
(preferably in the sun) and cooling the moulds
slowly in a warm, draught-free place.
If the solidified wax contains small droplets
of water, the candle will sputter during
burning as with the inclusion of dirt. To
avoid this problem, freshly cleaned and processed
wax may be heaated for a little longer
before dipping or pouring the candles. A
period of 5 to 10 minutes close to l00°C
should be enough and is said to also improve
the non-drip quality of the candle.
The larger the operation becomes, the more
important proper control of the temperature
conditions will become.
Odd shaped candles
Odd shaped candles cannot be pushed out of
a mould without opening it. they have to
be carved individually, or a mould has to
be prepared out of at least which, when tied
together, has one open end into which the
wax can be poured. Therefore they have to
be carved individually, or a mould has to
be prepared out of at least two pieces which,
when tied together has one open end into
which the wax can be poured. A simpler alternative
is to produce two half caldles in separate
moulds and then "glue" the halves
toghether with molten wax. Otherwise, the
same methods and cautions apply as for stick
candles.
The moulds can be made around a clay, wood
or wax model with resins, silicone rubber,
clay or metal, using techniques similar to
those employed in metal casting and dentistry.
Figure 4.8 : Various shaped candles and packaging.
A dipped candle is
laying on the bottom.
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Dipped candles
Very nicely shaped classic candles can be
made by repeatedly dipping a weighted or
stiffened wick into a liquid wax bath at
65 0C. An additional layer of wax is built with
each dip. If the temperature of the wax is
regulated correctly, this method produces
excellent candles, but requires considerable
skill and patience. Only very high quality
candles and those for special ceremonial
purposes are now made this way. Candles have
to be immersed fast, left long enough to
warm the solid wax and be withdrawn at just
the right speed to avoid ripples on the candle
and drippings on the bottom. Between dips,
candles have to cool for a few minutes. Eason
(1991) gives a simple and very clear account
on how to dip beeswax candles. Very skilled
craftsmen can also pour hot wax over the
wick in order to build up thick candles.
Pressed candles
For industrial processes candles can also
be pressed, extruded or drawn. To make pressed
candles the wax is first powdered by atomizing
(by spraying a fine mist) liquid wax during
cooling. The powder is then pressed into
the desired forms. For extrusion, a hollow
tube with a wick in its centre is drawn from
a perforated metal sheet and cut into the
desired lengths. For drawn candles a continuous
wick is intermittently drawn through liquid
wax and holes of increasing diameter in metal
sheets.
Sculptured candles
In some countries sculptured candles are
popular (see Figure 4.8). Thick candles can
be sculpted into various artistic shapes,
such as animals or ceremonial or religious
symbols for birthdays or other special occasions.
They can also be decorated with surface materials
such as sand and may be painted in different
colours. Sculptured casting moulds can be
made with silicone rubber so that particular
shapes can be produced in larger numbers.
Economics
Although cheap paraffin wax candles are available
in most rural areas, the manufacture of beeswax
candles can be an additional incentive for
beekeepers or for women to get started in
beekeeping. In areas with no readily accessible
market for beeswax, it is all too often thrown
away after honey processing. Under these
circumstances, even cheap candles made by
mixing paraffin wax with beeswax are an improvement
which can provide an additional source of
income or avoid extra expenses on lighting.
Once larger quantities of wax are saved by
beekeepers or beer makers, other markets
can be accessed. Beeswax mixed with even
the smallest quantity of paraffin or other
synthetic wax should never be given back
to bees in the form of foundation sheets
or comb starters, because all wax subsequently
produced from these colonies will be adulterated.
Further reading
For those interested in more details, the
book of Coggshall and Morse (1984) is highly
recommended. Other practical details can
be found in a variety of publications, mostly
bee journals. Some very simple illustrated
methods are shown in the Peace Corps beekeeping
manual (Gentry et al., 1985; Gentry, 1988)
and in an ITDG (1978) publication. The following
literature describes particular processes
in more detail: the making of reusable and
sculptured moulds from silicone rubber (Rigby
and Hepburn, 1981), hand dipping of candles
(Driesche, 1983), general tricks of the trade
(Vinci, 1981; Furness, 1974 and 1986; Coutare
and Guzzi, 1989) and supply sources for the
UK (Higginbottam, 1974) The basic principles
are all the same, but differences usually
arise in the material selected for moulds,
many of which have been mentioned in these
publications.
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Figure 4.9 : Special, moulded, carved and
painted candles from displays in
Germany (Mungersdorff, Koln)
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4.11.3 Cosmetics
Only one very basic recipe for making a very
simple cream is given here. All other recipes
can be found in Chapter 9.
Ingredients (in parts by volume):
|
1
|
Beeswax |
0.06
|
Borax |
|
3
|
Mineral oil |
2
|
water |
Heat the wax and mineral oil in a water bath
until the wax has melted (700C). Heat the water to the same temperature
and dissolve the borax (approx. ig borax
per lOOg of total ingredients). Slowly pour
the water phase into the oil phase while
stirring vigorously, but not so fast as to
incorporate air into the cream. Continue
stirring until the mixture has cooled and
formed a creamy emulsion. Shortly before
it solidifies, aromatic essences can be added.
Propolis extract can be incorporated into
the liquid phase when the temperature is
about 40-50 0C. If the mixture separates or does not solidijy
evenly, reheat it and try again. Patience
and experience will lead to success. Store
in airtight containers. The cream will keep
for many weeks unless short sheij life ingredients
such as vegetable oils, tallow or royal jelly
have been added.
Most skin creams are used to provide moisture
to the skin, keep the skin moist and for
replacing some of the oils of the skin. A
basic cream therefore contains water, an
oil and a wax to make the mixture creamy
and allow even distribution of the water.
Since water does not mix with oils or wax,
an emulsifier (in this case borax) must be
added. The emulsifier changes the acids of
the wax into soaps which then mix well with
water. The proportions of the ingredients
can vary but not more than 6.8% borax, on
the weight of wax, should be used. Since
borax is not very soluble in the mixture
and if too much is added, the cream will
have a rough texture (Crane, 1990).
Many different vegetable or mineral oils
can be used but the disadvantage of vegetable
oils is that they become rancid within a
few weeks. Such oils are widely available
and some of them have additional beneficial
characteristics. Whichever oils are used,
they should be as clean as possible usually
of higher than food grade. The water that
is used should be the best available. Rain
or fresh spring water is considered best,
but filtered well water or clean pipe water
may also be used. Heavily chlorinated pipe
water may be harmful and the calcium in hard
water reacts unfavourably with beeswax and
other cosmetic ingredients. Clean and uncontaminated
water is becoming increasingly rare in all
parts of the world so special attention should
be paid to this important ingredient. Industrial
cosmetics are usually made with distilled
or de-ionised water.
4.11.4 Grafting wax for horticulture
Mix one part melted beeswax with one part
of resin and enough lard or tallow to make
the mixture pliable Some finely ground charcoal
may be added to protect the wound against
sunlight. The mixture may be spread warm
or applied in thin strips (Crane, 1990).
Melt equal portions of resin and beeswax
in a double boiler or water bath and mix
well. After cooling roll the mixture into
sticks and store them (individually wrapped)
in a cool place. Another recipe recommends
a mixture of equal parts resin, beeswax and
lard, prepared in the same way.
Since some growth hormones have been discovered
in beeswax, the above formulations may actually
be better than some commercial preparations.
4.11.5 Polishes and varnishes
Judging by the variation in recipes, it is
obvious that there are many ways of preparing
a wood finish or polish suitable for particular
application. Turpentine is the most commonly
available natural solvent for wax, but other
oils may be substituted to avoid the rather
strong odour of turpentine. Suitable alternatives
are orange, lemon or linseed oil, naphtha
or other liquid refined petroleum fractions
and to a lesser degree, other refined vegetable
oils. The wax content can range from 5 to
50% and occasionally even more. The consistency
of the paste or oil may change, but can be
corrected with appropriate adjustments in
the proportions of each ingredient, e.g.
less oil or more wax if it is too liquid.
Paste furniture polish:
Ingredients (in parts by volume) taken from
several old and new references:
|
8
|
Turpentine |
1
|
Liquid soap |
|
1
|
Beeswax |
4
|
Soft water (rain) |
|
1
|
Pine oil |
|
|
Melt the wax in the turpentine using a double
boiler or water bath over low heat. Care
is required since turpentine is highly flammable.
At the same time, mix die soap in the warm
water. when both mixes have cooled a little,
or are of similar temperature, pour the water
phase into the oil phase and mix thoroughly
but gently. Once cooled to less than 50 0C add the pine oil. while it is solidijying,
spoon or pour the product into wide-mouthed
jars or cans which should be sealed immediately.
Label the container appropriately. If the
wax hardens too quickly or too soon, it may
be re-heated.
Aromatic oils (Łor example, a few drops of
lemon oil, pine oil or any other oily aromatic
extract) can be added in small quantities
to any polish. They should be added when
the polish is cool but still soft.
2) Ingredients (in parts by volume):
Melt and mix equal parts of turpentine, linseed
oil and beeswax in a water bath. Stir well
and when cool spoon into wide mouthed labelled
jars or flat tin cans.
Liquid furniture polish:
1) Ingredients (in parts by volume) from
several old and new references:
|
4
|
Turpentine |
1
|
Liquid soap |
|
1
|
Beeswax |
2
|
Soft water (rain) |
Mix in the same way as the creamy polish.
Store in small labelled screw top bottles.
2) Ingredients (in parts by volume or weight):
Melt and mix in a water bath and store in
labelled screw top bottles. The proportions
of beeswax and linseed oil can be varied
considerably.
Other oils can be added, and also resins
which may help to create a slightly harder
su~ace film.
If the beeswax/linseed oil mix is boiled
until there is some stringy residue forming
at the bottom, the clear liquid above can
be poured off and used as a varnish.
3) Ingredients (in parts by weight) adapted
from Gentry (1988):
|
4
|
Beeswax |
2
|
Turpentine |
|
1
|
Orange, lemon, coconut or linseed oil |
|
|
Grate the beeswax into the turpentine. Add
one of the oils and mix. The turpentine will
dissolve the wax and no heating is necessary.
Store in labelled tins or bottles with tight
fitting lids.
In order to improve the quality of this and
other above polishes, try to get better refined
ingredients, particularly turpentine or oils.
Spray polish
All recipes for spray application of beeswax
were found to either contain highly toxic
chemicals or those which are destructive
to the upper atmosphere of the earth and
are, therefore not described here.
For optimization of health, environmental
hazards and wood preservation, the beeswax/linseed
oil polish is best.
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Figure 4.10: Furniture polish spray with
beeswax and a polish paste based mostly on
beeswax.
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Floor Polish
1) For wooden floors, mix equal parts of
beeswax and turpentine. The polish can be
used as soon as the beeswax is dissolved.
2) A cheaper product for wooden floors and
cement or tiled floors may be prepared as
follows:
Ingredients (in parts by volume):
|
1
|
Beeswax |
1.5-2
|
Paraffin wax |
|
4
|
White spirit, kerosene or diesel fuel |
|
|
Melt the waxes in a water bath, remove from
heat for safety and slowly stir in the spirit
or juel. The only disadvantage of this polish
is the noxious smell of the fuels after waxing
the floor. Many commercial polishes, at least
in East Africa, contain these feels as judged
by the odour.
3) Ingredients (in parts by weight) adapted
from Gentry (1988):
|
2
|
Beeswax |
1
|
Potash |
|
3.5
|
Soft water (rain) |
|
|
Heat 2.5 parts of water and add the wax to
it. Mix the potash with the rest of the water
and pour it into the mixture of wax and water.
Heat until it becomes a milky fluid. A similar
product may be made by using soap instead
of potash and less water.
Shoe polish, cream type
Ingredients (in parts by weight) adapted
from Minrath (1957):
|
4.3
|
Carnauba wax |
3
|
Soap, flaked |
|
3
|
Paraffin wax |
50
|
Water |
|
|
or beeswax |
q.s.
|
Water soluble |
|
8.5
|
Turpentine |
|
|
Melt the two waxes in separate containers
in a water bath and then slowly add the paraffin
wax or beeswax to the carnauba wax. Remove
from the heat. when this mixture has cooled
down but not yet started to solidift, slowly
add the turpentine. Dissolve the soap in
the water, heat to boiling, then mix in the
pigments and the wax-turpentine solution.
Continue stirring until it is cool.
To obtain the right shade of colour, the
following equivalents may be added:
Black - Acid Black, Brown - Bismarck Brown
G, Red - Crocein Scarlet, Orange-Orange II, and Yellow
- Metanil Yellow.
Shoe polish, wax type
Ingredients (in parts by weight) adapted
from Minrath (1957):
|
20
|
Paraffin wax or beeswax |
70
|
Tupentine |
|
3
|
Carnauba wax |
q.s.
|
Dyes |
|
4
|
Montan wax |
|
|
Melt the first three ingredients, adding
each one after the other has melted, then
add the colour. when thoroughly mixed, discontinue
heating, remove from the heat source (for
safety) and slowly add turpentine while stirring.
To produce the desired shade of colour, the
following oil soluble dyes or their equivalent
may be incorporated:
Black - Nigrosin, Brown - Bismarck Brown,
Red - Rhodamin, Orange - Chrysoidin, and
Yellow - Auramin.
If one or the other waxes are not available,
they can be replaced with beeswax. The consistency
of the final polish may change slightly,
but this should not alter significantly the
performance of the product.
4.11.6 Cravons
For crayons for drawing on glass or plastic,
melt together equal parts of beeswax and
asphaltum in a water bath. Add a little lampblack
while mixing and allow to cool. Before completely
cold, roll pieces into sticks on a smooth
su~ace. Other pigments can be added to provide
different colours. Wrap in paper.
Another source (Gala Books, 1971) describes
using 4 parts of wax, 1 part of tallow and
1 part of lampblack and, for most other colours,
a mixture of 2 parts wax, 1 part tallow and
1 part chrome yellow, prussian blue or 4parts
zinc white. Ordinary paint pigments may also
be used. These mixes are usually pressed
into the right shape. They may also be rolled
into sticks and wrapped in paper. Tallow
is rendered beef fat and it can be obtained
from butcher's shops, slaughterhouses etc.
4.11.7 Leather preserves
1) The recipe recommended by Lloyd (1957)
is identical to the first recipe of liquid
jurniture polish (4.11.5)
2) Another liquid recipe uses equal parts
of turpentine and wax, plus a fat soluble
dye. The wax component can be varied according
to availability or the final consistency
required of the polish.
3) Minrath (1957) suggested 200 g of montan
wax, 160 g paraffin wax and 30 g of stearic
acid in an equal quantity of turpentine (390g)
. Any one or all of the waxes can be replaced
by beeswax.
Melt each wax separately, remove from heat
and combine them careflilly, then add molten
stearic acid. Once the mixture has cooled
but while it is still liquid, add the oil
soluble dye. when the mixture begins to solidift,
stir in the turpentine.
4) Ingredients (in parts by weight) adapted
from Minrath (1957):
|
20
|
Paraffin wax or beeswax |
70
|
Tupentine |
|
3
|
Carnauba wax |
q.s.
|
Dyes |
|
4
|
Montan wax |
|
|
Melt the beeswax in a water bath, cool it
until it is semi-soft, then add the remaining
ingredients and finally, the aromatic essence.
Store in an air-tight container.
|

Figure 4.11 : The various products sold by
the Ruai Beekeepers' Cooperative in Kenya
(from left to right): Honey, saddle soap
(similar recipe as furniture polish paste,
4.11.5(1), without aromatic oil), candles,
rendered wax, furniture cream polish and
honey.
|
4.11.8 Waterproofing textiles and paper
In order to waterproof paper or textiles,
an emulsion has been patented which also
provides good air permeability and abrasion
resistance. For this purpose, a colloidal
emulsion is produced (see 9.4.3 and 9.4.4)
by homogenizing melted beeswax (2 parts),
fatty acids (3-5 parts) and paraffin wax
(15-18 parts) in an alkaline solution of
soapy water (Pan and Matsumoto, 1975). The
paper or textiles can be brushed with the
solution or dipped into it.
4.11.9 Paint
Beeswax has been used in paints since antiquity.
The famous mirror wall at Sigiriya, in Sri
Lanka was painted with a mixture containing
resins, egg white and beeswax, polished to
a very high sheen. It can still be observed
after more than 500 years. Some of the wall
paintings in Pompeii, Italy, prepared with
coloured beeswax are still admirable after
almost 2000 years.
A simple mix of 10% resin melted together
with beeswax can be coloured according to
need with natural dyes or oil soluble pigments
and be painted while warm and liquid (Brown,
1989 see 1981). This provides a permanent,
waternroof decoration.
4.11.10 Wood preservative
For beekeeping, hive boxes can be weatherproofed
by dipping them in hot linseed oil to which
5 to 10% of beeswax have been added. A much
cheaper method which is not recommended because
it is so dangerous has been described by
a beekeeper in Argentina. It involves heating
petrol (gasoline) in which old combs and
hive scrapings have been melted. The hive
bodies can be dipped into the hot fuel or
be brushed with it.
Heat petrol ~referably lead free petrol)
to 70 or 800C in an old bucket or steel drum. Be very
careflil to keep open flames and sparks under
control, keep the container covered and use
a large high sided container only halffull.
Keep the fire small. For painting remove
the container from the fire so that dripping
gasoline does not spill near the flames.
Only work in the open air and stay well away
from housing.
Immerse at least 2 kg of old comb and hive scrapings per 20
litres of fuel and careftilly stir. After
15 minutes remove from the fire, skim the
scum off the su~ace and start painting or
dipping. If the liquid has cooled too much
(to below 55 0C) reheat and continue. The proportion of
comb can be increased and/or 5 to 10% of
linseed oil may be added. Before use, allow
the boxes to dry and air for a couple of
weeks.
4.11.11 Swarm lure
Worker bees scouting for new home sites in
preparation for, or during swarming, apparently
react positively to the presence of wax and
(to a lesser degree) to propolis. Smearing
or melting beeswax inside a bait hive or
swarm trap makes it more attractive. Only
imitations of the Nasanov pheromone, a volatile
attractant (hive odour) secreted by the honeybee
workers, are more attractive. A successfully
tested pheromone lure is made of equal parts
of citral, geraniol, neuronic and geranic
acids, preferably enclosed in slow release
formulations.
4.11.12 Topical ointment for burns
Ingredients (in parts by weight) adapted
from Gentry (1988):
|
1.8
|
Beeswax |
3
|
Soft water (rain) |
|
4
|
Paraffin |
0.1
|
Borax |
|
|
|
1
|
Pulverized aloe |
Melt the beeswax in a water bath, add the
paraffin, mix until melted and remove from
the heat. Mix the borax into boiling water,
cool down to the same temperature as the
wax, then stir while cooling. when the mixture
starts to solidifr, add the aloe.
Instead of pulverized aloe, freshly squeezed
aloe juice may be incornorated. Use 3 parts
offresh aloe juice for each part of pulverized
aloe and reduce the volume of the water by
2 parts. Add the aloe when the wax mixture
has cooled below 400C. Store in tight, wide-mouthed glass jars.
The ointment will keep better if it is stored
in a refrigerator. It is better to make very
small batches frequently than to make a large
batch occasionally. No information is available
on the safe shelf life of this product.
By adding a few drops of propolis extract
with the aloe, preservation should be prolonged
and healing of wounds may be improved.
4.11.13 Veterinary wound cream
A base cream for treating wounds and skin
diseases in animals was described by Vidyaev
(1968) as consisting of mineral oil (boiled
in order to reduce the water content) to
which pine gum resin was added together with
beeswax. The mixture was filtered and powdered
calcium carbonate added before cooling. No
proportions were given in the English abstract,
nor were results of application described.
However, cream-like consistency can be obtained
with proportions copied from the above recipes
and resin content may be from 2 to 10%. Addition
of propolis extract (at 1-2%) would probably
increase the effects of this basic cream.
4.11.14 Adhesive
Beeswax itself, when slightly softened by
kneading in ones hands, sticks to many materials
and surfaces. It can therefore be used to
temporarily hold light objects together.
The following recipe is referred to as Turners'
cement and can be used with a variety of
materials, wood, metal and clay pots. Its
performance may not compete with other specialized
adhesives, but is a cheap alternative when
nothing else is available.
Ingredients (in parts by weight) adapted
from Brown (1981):
|
2
|
Beeswax |
1
|
Pitch |
|
1
|
Resin |
4
|
Fine brick dust |
Melt the beeswax in a water bath and add
the resin and the pitch. when everything
has melted, stir in the brick dust and leave
it to cool. Warm the adhesive before applying
it.
4.11.15 Determination of saponification cloud
point ((1uoted from ITCg 1978)
Apparatus:
A. lOOml Kjeldahl flask
B. Reflux condenser
C. Thermometer - certified at 63°C
Procedure:
Place 3.0 grams of wax in a 100 ml Kieldahi
flask and add 30 ml of a clear ethanolic
potassium hydroxide solution (for the preparation
of the KOH solution follow the method described
below) Connect the flask to a reflux condenser
and boil gently for 2 hours. At the end of
this period, disconnect the reflux condenser,
place the flask in a water bath at 800C and insert a thermometer (ASTM designation
E1-34C) into the solution. Rotate the flask
in the bath while cooling and observe the
temperature decrease. The temperature at
which cloudiness or globule formation appears
in the solution is the Saponification Cloud
Point. For more accurate observation of the
Cloud Point, place a printed card with broad
black letters 1/4 ' high under the flask
as it cools. The temperature of the solution
when the printing observed through the flask
becomes ha~, is to be taken as the Cloud
Point.
Preparation of Ethanolic Potassium Hydroxide
Solution
Rapidly weigh approximately 35 grams of pelletized
potassium hydroxide (reagent grade) and transfer
immediately to a bottle which contains 1
litre of pure aldehyde free, 94.9% by volume,
ethyl alcohol. Shake the bottle occasionally
until all KOH pellets are dissolved. Let
stand for 24 hours, and decant or filter
rapidly to remove carbonates that have formed.
A yellow or brown discolouration of the solution
indicates the presence of aldehydes. These
can be removed by the following procedure:
Add 5 grams of aluminum foil to 1 litre of
the ethanolic potassium hydroxide solution
and reflux for 30 to 60 minutes. Distill
and collect the alcohol after discarding
the first 50 ml. Prepare the ethanolic potassium
hydroxide anew as described above.
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|